Equipment for producing powders using the method of electric spark dispersion of metal

Development, manufacture and supply of equipment for producing metal nanopowders using the method of electric spark dispersion of metal.

The method is based on the melting and splashing of the surface of metal granules placed in a liquid medium under the influence of pulsed currents supplied from a high-voltage source, followed by condensation of the dispersion products. Depending on the chemical composition of the granules and the environment in which the process is carried out, metal nanopowders, oxides, hydroxides and metal carbides can be produced.

The study of the process made it possible to develop an installation for producing nanopowders using the EDM method - “UEDM” (TU 27.90.11-003-80064280-2022 “Installation for electric spark dispersion of metal granules UEDM”).

We will develop and manufacture equipment according to your requirements.
Discuss the problem

Under the influence of current pulses supplied to the electrodes from the power source, there is an electrospark dispersion of metal granules placed in a dispersing cell located in the rector filled with water.

As a result of erosion of metal granules, thin-dispersed powders are formed. The resulting particles are washed out of the dispersing cell and deposited at the bottom of the reactor.

Technical characteristics of the installation

The installation consists of a control panel, a power source and a technological module:

Remote control
Parameter Meaning
Dimensions* 650×250×800 mm
Weight* 50 kg
Power supply
Parameter Meaning
Electrical supply 3 phases, ~380/220 ±10% V, 50 Hz
Power consumption up to 12 kVt
Mode of operation periodic
Work voltage 900 V
Pulse repetition rate 200-1000 Hz
Dimensions* 650×540×1025 mm
Weight* 150 kg
Technological module
Parameter Meaning
Working environment water, dielectric fluids
Starting raw materials ** metal granules d ≈ 3 mm, l ≈ 6 - 8 mm
Maximum load up to 20 kg***
Maximum performance up to 1500 g/h***
Dimensions* 1910×800×2000 mm
Weight* 250 kg

* - dimensions and installation weight can be changed

** - can be chosen for the requirements of the customer

*** - depending on the material of the produced nanopowders

Requirements for the premises and equipment
The minimum room size (LxWxH) is 2.5×2×2.5 m;
Supply and exhaust ventilation of the room;
Air pneumatic system at a pressure of up to 8 bar.
Characteristics of the resulting product

Nanopowders of precious metals: particle size is from 20 nm to 50 μm; the form of particles is spherical.

Nanopowders of oxides, hydroxides, metal carbides: the average particle size is from 20 nm to 50 µm; the form of particles is spherical or faceted; the content of the chemical compound is up to 100%.

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E-mail:
impulse@impulse.tom.ru

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